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Aircraft Structures Technician (VC-25B Program)

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10 July 2026

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Aircraft Structures Technicians

STS Aviation Services is hiring experienced Aircraft Structures Technicians to support the prestigious VC-25B Program in San Antonio, Texas. This is a unique opportunity to work on one of the most specialized and secure aircraft platforms in the world.

If you have strong experience in structural repair, critical tolerance drilling, and modification of complex airframes, we invite you to join a team committed to excellence, safety, and mission readiness.

Position Overview

As an Aircraft Structures Technician, you will perform structural maintenance, repairs, and modifications on transport-category aircraft, with a specific focus on the VC-25B platform. This includes both scheduled and unscheduled work performed to the highest standards of quality and compliance.

Key Responsibilities

  • Perform close-tolerance drilling, reaming, removal, and installation on critical support structures (doublers, triplers, seat tracks, stringers, etc.)
  • Read and interpret engineering drawings, technical orders, blueprints, schematics, and OEM specifications
  • Conduct sealing, painting, shimming, and preserving of structural components
  • Work with aluminum, titanium, stainless steel, and other non-porous metals
  • Use professional hand tools and specialty tools including 45- and 90-degree drills, rivet guns, countersink cages, pancake adapters, and more
  • Guide and mentor junior technicians and collaborate on complex modification efforts
  • Operate forklifts, cranes, and powered elevating equipment
  • Use computer systems to access documentation, submit part requests, and complete maintenance records
  • Adhere to all safety procedures and wear required PPE
  • Perform quality inspections and make entries in aircraft logs and records as needed
  • Maintain flexibility in shift scheduling, including potential nights, weekends, and holidays

Basic Qualifications

  • 4+ years of heavy aircraft structures experience (transport-category aircraft)
  • Experience with non-porous metals: aluminum, titanium, stainless steel
  • Demonstrated ability with close-tolerance structural repairs and tooling
  • Skilled in reading and interpreting blueprints, engineering documents, and technical manuals
  • Familiarity with shop math and general aviation maintenance practices
  • Proficient in basic computer applications and aircraft-related software systems
  • Ability to work at heights, in confined spaces, and under physically demanding conditions
  • Must be a U.S. citizen able to obtain customer approval for aircraft access
  • Dual citizenship or prior foreign citizenship may preclude access

Preferred Qualifications

  • Experience working on VIP or specialty aircraft interiors within the past 10 years
  • Prior experience supporting military aircraft, special mission platforms, or government contracts
  • Knowledge of structural systems on wide-body aircraft or presidential support aircraft

Physical & Environmental Requirements

  • Ascend/descend ladders and stands, lift up to 35 lbs (occasionally more with assistance)
  • Work in noisy environments and elevated platforms
  • Frequent reaching, standing, crawling, kneeling, and exposure to hazardous materials
  • Pass visual acuity and color tests
  • Use of personal protective gear for face, eyes, ears, hands, and arms

Why STS Aviation Services?

STS Aviation Services operates one of the most advanced and respected MRO programs in the industry. As a key player in both commercial and defense aviation support, our team is trusted to work on mission-critical aircraft platforms that demand precision, discretion, and integrity.

We offer competitive compensation, growth opportunities, and the chance to work on a program unlike any other.

Apply Today

Join us in San Antonio and be part of aviation history. Apply now to help shape and support the VC-25B Program.

Visit www.stsaviationgroup.com or contact us at 1-800-359-4787 to learn more.

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Aircraft Structural Mechanics

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6 July 2026

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Aircraft Structural Mechanics

STS Technical Services is hiring Aircraft Structural Mechanics in Birmingham, Alabama. These are direct-hire opportunities supporting a Government contract in a high-performance aircraft maintenance environment.

This position supports depot-level aircraft structural maintenance, repair, modification and fabrication work. Opportunities are available across Level I, Level II and Level III, with placement based on experience, qualifications and depth of depot-level structural maintenance background.

Position Overview

Aircraft Structural Mechanics will inspect, repair, modify and fabricate aircraft structures using approved technical data, engineering drawings and maintenance procedures. This role requires strong attention to detail, safe work practices and the ability to support aircraft structural repairs in a Government contract environment.

Schedule

  • 4×10 day shift

Level I – Entry / Developing Technician

  • 2+ years of experience
  • Perform basic structural repair and component replacement
  • Follow technical data and engineering drawings
  • Perform standard fastener removal and installation
  • Assist with fabrication, corrosion control and basic repairs
  • Work under close supervision

Level II – Skilled / Independent Technician

  • 5+ years of experience
  • Perform advanced structural repairs with minimal supervision
  • Fabricate and modify aircraft structural components
  • Install close tolerance and high-strength fasteners
  • Conduct corrosion repair and structural modifications
  • Work independently from technical documentation
  • Support rigging, weight and balance and system checks as needed

Level III – Senior / Subject Matter Expert

  • 12+ years of experience
  • Lead complex structural repairs and depot-level modifications
  • Design and execute repair solutions using engineering data
  • Mentor and train junior mechanics
  • Recommend process improvements and repair methodologies
  • Perform expert-level fabrication, structural analysis and troubleshooting
  • Ensure compliance with quality assurance, safety and regulatory standards

Core Responsibilities

  • Inspect and assess aircraft structural damage
  • Perform repairs using technical data and approved procedures
  • Utilize advanced metalworking techniques and tooling
  • Manufacture and install structural components and repairs
  • Maintain strict tool control
  • Participate in FOD prevention programs
  • Document all maintenance in compliance with quality assurance and regulatory requirements
  • Support safe handling and disposal of hazardous materials
  • Operate and maintain aircraft support equipment as required

Qualifications

  • High School Diploma or equivalent required
  • Aircraft structural maintenance experience required, level dependent
  • Ability to read and interpret engineering drawings and technical manuals
  • Strong understanding of aircraft structures and fabrication methods
  • Depot-level experience strongly preferred for higher levels
  • FAA A&P certification is a plus, but not required
  • Must be able to obtain and maintain a Government Security Clearance

Work Environment

  • Direct-hire position supporting a Government contract
  • Located in Birmingham, Alabama
  • 4×10 day shift schedule
  • Structured growth opportunities across multiple skill levels

Authorization

Candidates must be legally authorized to work in the United States and able to obtain and maintain a Government Security Clearance.

About STS Technical Services

STS Technical Services is a Top 100 Staffing Firm that partners with leading organizations across aerospace, defense, manufacturing and industrial sectors. We connect skilled aviation professionals with direct-hire and contract opportunities that support mission-critical operations across the United States.

If you are ready to bring your aircraft structures experience to a high-performance maintenance environment in Birmingham, Alabama, apply today.

STS Technical Services is an equal opportunity employer.

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Aircraft Structures Mechanics

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29 June 2026

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Aircraft Structures Mechanic Jobs in Rockford, Illinois

STS Technical Services is hiring Aircraft Structures Mechanics to support aircraft maintenance and modification operations in Oscoda, Michigan. This role is ideal for experienced sheet metal professionals who take pride in precision workmanship, structural integrity, and compliance with FAA standards.

If you have hands-on experience performing aircraft structural repairs and enjoy working in a fast-paced aviation environment, this is an opportunity to build long-term stability while working on complex aircraft structures.

Position Summary

The Aircraft Structures Mechanic is responsible for repairing, fabricating, modifying, and installing sheet metal parts, components, and assemblies on aircraft. This position requires a strong understanding of sheet metal materials, aviation repair techniques, shop mathematics, and the proper use of tools and equipment common to aircraft structures work.

Key Responsibilities

  • Shoot and buck rivets to specification in accordance with FAA guidelines
  • Identify and work with different aircraft metals based on structural strength and thickness
  • Perform sheet metal bends in accordance with standard aviation practices and specifications
  • Remove and replace existing rivets from aircraft structures
  • Fabricate aircraft components using various sheet metal materials
  • Make repair decisions and understand which repairs are allowable under FAA standards
  • Read and interpret blueprints, drawings, and technical documentation
  • Follow written and verbal work instructions accurately
  • Work with and around chemicals while adhering to OSHA requirements and PPE standards
  • Complete and maintain accurate job completion and maintenance documentation
  • Perform additional duties as assigned

Required Qualifications

  • Previous experience performing aircraft structural repairs
  • Wide-body aircraft experience preferred
  • Must provide own tools
  • Ability to use ERP systems, timekeeping software, and company intranet platforms
  • Strong time management skills with the ability to meet company priorities

Physical and Work Environment Requirements

  • Ability to crawl in and out of confined spaces
  • Ability to work in a prone position for extended periods exceeding four hours
  • Comfortable working at elevated heights of up to 40 feet
  • Ability to lift, balance, and carry up to 50 pounds
  • Ability to work in enclosed hangars and outdoor weather conditions
  • Comfortable working in close proximity to other personnel

About STS Technical Services

STS Technical Services is a Top 100 Staffing Firm partnered with leading organizations across aviation, aerospace, manufacturing, defense, and industrial industries. We connect skilled professionals with career opportunities at client sites throughout the United States.

To speak directly with a recruiting professional, call 1-800-359-4787.

STS Technical Services is an Equal Opportunity Employer.

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Aircraft Sheet Metal Mechanics (Airframe Licensed)

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8 June 2026

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Aircraft Sheetmetal Assembly Mechanic Job in Stuart, Florida STS Technical Services

Location: Waterford, Michigan
Industry: Aviation Maintenance
Employment Type: Full-Time

STS Technical Services is hiring Sheet Metal Mechanics with Airframe License in Waterford, Michigan. Whether you’re just starting out or have a few years of hands-on experience, this is your chance to work on advanced business-class aircraft alongside a dedicated, professional team.

Position Summary:

As a Sheet Metal Mechanic, you’ll be responsible for inspecting, repairing, and fabricating structural components on turbine-powered, transport-category aircraft. This role blends technical expertise with precision craftsmanship in a fast-paced, safety-first environment. If you’re highly detail-oriented and passionate about aviation, we want to hear from you.

Responsibilities:

  • Perform structural maintenance and repairs on transport-category aircraft in compliance with FAA regulations
  • Use blueprints, maintenance manuals, and schematics to diagnose and complete structural repairs and modifications
  • Fabricate, install, and replace sheet metal components using specialized tools and precise measuring equipment
  • Maintain accurate documentation of all repairs and inspections
  • Collaborate with FAA representatives, pilots, OEMs, and internal teams to ensure high-quality outcomes
  • Support compliance with both Part 145 and Part 135 repair and operational standards
  • Adhere to safety protocols while keeping the work area clean and organized
  • Work flexible shifts, including evenings, weekends, and holidays as needed
  • Perform additional tasks as directed by supervisors

Qualifications:

  • Valid FAA Airframe License required; Powerplant License strongly preferred
  • 1–2 years of recent experience in aircraft structural maintenance (turbine-powered aircraft preferred)
  • Experience working in a Part 145 repair station and Part 135 operational environment (required)
  • Inspection Authorization (IA) is a plus
  • Strong ability to interpret maintenance documents and technical manuals
  • Capable of working independently on structural, hydraulic, and mechanical systems
  • Excellent attention to detail, communication skills, and safety awareness

About STS Technical Services:

STS Technical Services is a Top 100 Staffing Firm that partners with the biggest names in the aviation, defense, manufacturing, and industrial sectors.

We connect skilled aviation professionals with rewarding career opportunities across the United States. From entry-level roles to high-level technician work, we help you grow your career and gain valuable experience in the field.

Have questions? Call 1-800-359-4787 to speak directly with a recruiter.

STS Technical Services is an equal opportunity employer.

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Aircraft Structures Technician

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30 January 2026

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Aircraft Structures Technicians

STS Technical Services is hiring experienced Aircraft Structures Technicians to join a respected aviation team in Moline, Illinois. This is a hands-on position focused on inspecting, servicing, repairing, and modifying aircraft airframes, structural systems, and composite components.

Position Summary:

As an Aircraft Structures Technician, you’ll play a critical role in maintaining the structural integrity of aircraft. You will support repair and modification projects, read and interpret aircraft blueprints, and ensure all work complies with FAA regulations and company quality standards.

Key Responsibilities:

  • Perform structural repairs and modifications on aircraft and components
  • Interpret technical drawings and blueprints for structural work
  • Take full ownership of assigned structural projects and deliver quality results
  • Ensure compliance with the Quality Control Manual and FAA regulations
  • Maintain detailed documentation of all work performed
  • Keep work areas clean, organized, and in compliance with safety regulations
  • Safeguard customer aircraft, components, and parts at all times
  • Comply with all Federal, OSHA, state, and local safety and environmental regulations
  • Perform additional duties as required

Required Qualifications:

  • High school diploma or equivalent required
  • Airframe & Powerplant Certificate preferred (Airframe-only also accepted)
  • 3–5 years of aircraft maintenance experience with a focus on structural repair and modification
  • King Air and/or Citation aircraft experience preferred.
  • Demonstrated experience with flight control surface repairs
  • Ability to obtain and maintain airport security clearance (AOA badge)
  • Strong working knowledge of FARs 43, 65, 91, 135, and 145

Why Join STS Technical Services?

STS Technical Services is a Top 100 Staffing Firm that partners with some of the largest names in aerospace, aviation maintenance, defense, and manufacturing. We connect skilled professionals with rewarding opportunities across the United States. Our dedicated recruitment team supports you from day one to ensure a smooth hiring experience and long-term success.

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