Sheet Metal Mechanic

Junior Compliance Engineer

STS Aviation Services is hiring Aircraft Sheet Metal Mechanics in Birmingham, United Kingdom. This role is built for skilled structural technicians who take pride in precision, workmanship, and the ability to deliver high quality results under established aviation standards. You will support modifications, heavy maintenance, and structural repairs across a variety of aircraft platforms while working within an experienced, safety-driven team.

If you want to contribute to a growing organisation that values professionalism, craft, and reliability, this is the opportunity.

Key Duties and Responsibilities

  • Carry out modifications and maintenance in accordance with approved drawings and maintenance data, taking full accountability for the technical integrity of all work performed
  • Complete strip and removal of major structural aircraft equipment
  • Interpret technical manuals, technical drawings, and regulatory requirements
  • Install complex structural assemblies
  • Work to fine tolerances and consistently high standards
  • Use sealants, fasteners, and bonding techniques as required
  • Maintain the highest standards of tool control within the work area
  • Maintain a safe and clean working environment
  • Provide regular updates on any issues affecting the work plan, including proposed solutions where applicable
  • Report unsafe conditions to the Lead Technician or B1 Engineer and through internal reporting channels

Skills and Abilities

  • Completed an engineering apprenticeship, ideally in Aeronautical Engineering or military equivalent
  • Ideally two years of live aircraft sheet metal or structural experience
  • Previous aircraft production experience
  • Previous aircraft modification experience is advantageous
  • Excellent hand skills
  • Strong attention to detail
  • Eligible to work and live in the United Kingdom
  • Subject to UK Security Vetting
  • Excellent knowledge of airframes
  • Reliability and adaptability
  • Good interpersonal skills

Part 145 Training Requirements

  • Initial Human Factors and Continuation Training Human Factors
  • Initial SFAR Phase 1 and 2 and Continuation Training SFAR Phase 1 and 2
  • Initial EWIS Group 1 and 2 and Continuation Training EWIS Group 1 and 2
  • ETOPS
  • RVSM

About STS Aviation Services

STS Aviation Services is the aircraft maintenance, repair, and overhaul arm of STS Aviation Group. We operate state of the art facilities throughout the United Kingdom, supporting commercial and defence aviation customers with base maintenance, line maintenance, modification, engineering, and bespoke programme support. Our teams are committed to safety, quality, and delivering solutions that keep aircraft flying.

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Aircraft Structures Technician (VC-25B Program)

Aircraft Structures Technicians

STS Aviation Services is hiring experienced Aircraft Structures Technicians to support the prestigious VC-25B Program in San Antonio, Texas. This is a unique opportunity to work on one of the most specialized and secure aircraft platforms in the world.

If you have strong experience in structural repair, critical tolerance drilling, and modification of complex airframes, we invite you to join a team committed to excellence, safety, and mission readiness.

Position Overview

As an Aircraft Structures Technician, you will perform structural maintenance, repairs, and modifications on transport-category aircraft, with a specific focus on the VC-25B platform. This includes both scheduled and unscheduled work performed to the highest standards of quality and compliance.

Key Responsibilities

  • Perform close-tolerance drilling, reaming, removal, and installation on critical support structures (doublers, triplers, seat tracks, stringers, etc.)
  • Read and interpret engineering drawings, technical orders, blueprints, schematics, and OEM specifications
  • Conduct sealing, painting, shimming, and preserving of structural components
  • Work with aluminum, titanium, stainless steel, and other non-porous metals
  • Use professional hand tools and specialty tools including 45- and 90-degree drills, rivet guns, countersink cages, pancake adapters, and more
  • Guide and mentor junior technicians and collaborate on complex modification efforts
  • Operate forklifts, cranes, and powered elevating equipment
  • Use computer systems to access documentation, submit part requests, and complete maintenance records
  • Adhere to all safety procedures and wear required PPE
  • Perform quality inspections and make entries in aircraft logs and records as needed
  • Maintain flexibility in shift scheduling, including potential nights, weekends, and holidays

Basic Qualifications

  • 4+ years of heavy aircraft structures experience (transport-category aircraft)
  • Experience with non-porous metals: aluminum, titanium, stainless steel
  • Demonstrated ability with close-tolerance structural repairs and tooling
  • Skilled in reading and interpreting blueprints, engineering documents, and technical manuals
  • Familiarity with shop math and general aviation maintenance practices
  • Proficient in basic computer applications and aircraft-related software systems
  • Ability to work at heights, in confined spaces, and under physically demanding conditions
  • Must be a U.S. citizen able to obtain customer approval for aircraft access
  • Dual citizenship or prior foreign citizenship may preclude access

Preferred Qualifications

  • Experience working on VIP or specialty aircraft interiors within the past 10 years
  • Prior experience supporting military aircraft, special mission platforms, or government contracts
  • Knowledge of structural systems on wide-body aircraft or presidential support aircraft

Physical & Environmental Requirements

  • Ascend/descend ladders and stands, lift up to 35 lbs (occasionally more with assistance)
  • Work in noisy environments and elevated platforms
  • Frequent reaching, standing, crawling, kneeling, and exposure to hazardous materials
  • Pass visual acuity and color tests
  • Use of personal protective gear for face, eyes, ears, hands, and arms

Why STS Aviation Services?

STS Aviation Services operates one of the most advanced and respected MRO programs in the industry. As a key player in both commercial and defense aviation support, our team is trusted to work on mission-critical aircraft platforms that demand precision, discretion, and integrity.

We offer competitive compensation, growth opportunities, and the chance to work on a program unlike any other.

Apply Today

Join us in San Antonio and be part of aviation history. Apply now to help shape and support the VC-25B Program.

Visit www.stsaviationgroup.com or contact us at 1-800-359-4787 to learn more.

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Structures Technician

Aircraft Structures Technician Job in Melbourne, Florida STS Aviation Services

STS Aviation Services is hiring Aircraft Structures Technicians in Melbourne, Florida. This role focuses on heavy sheet metal modifications and installations, including WiFi systems, winglets, interiors, and avionics.

Hiring Note: Applicants must be authorized to work in the United States.

Position Summary

As an Aircraft Structures Technician, you will perform complex structural work on commercial and large regional aircraft. Candidates must bring strong modification experience and be prepared to pass both written and hands-on assessments to demonstrate technical skills.

Responsibilities

  • Perform structural modifications including WiFi installations, winglet installations, interior modifications, and avionics system modifications and installations
  • Work on A220, A320, 737 and ERJ-175 aircraft
  • Ensure work is completed to the highest safety and quality standards
  • Follow all regulatory, company, and airport procedures while maintaining a clean and safe work environment

Qualifications

  • 3+ years of experience performing heavy structural modifications on commercial or large regional aircraft required
  • FAA Airframe & Powerplant (A&P) license strongly preferred but not required
  • Must provide a complete set of basic hand tools to perform job duties
  • Must successfully pass a written and hands-on assessment test
  • Valid and current driver’s license required
  • Ability to obtain and maintain airport security badge
  • Must be able to work any shift or schedule as required

Pay and Schedule

  • These positions offer highly competitive pay, structured as a piece rate per aircraft.
  • Compensation will vary by project, depending on the type of installation or modification performed.

About STS Aviation Services

STS Aviation Services is the aircraft maintenance, repair, and overhaul (MRO) division of STS Aviation Group. With facilities in the United States, United Kingdom, and Ireland, STS Aviation Services provides global MRO solutions to keep aircraft flying safely and reliably. Our teams deliver excellence across base maintenance, line maintenance, modifications, and engineering services.

STS Aviation Services is an equal opportunity employer.

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Aircraft Sheet Metal Mechanic

Aircraft Sheet Metal Mechanic Jobs

STS Technical Services is hiring Aircraft Sheet Metal Mechanics in Lake Charles, Louisiana to support aircraft maintenance and structural repair operations. This role is well suited for hands-on aviation professionals who value precision, safety, and regulatory compliance in a fast-paced maintenance environment.

Job Responsibilities

  • Accomplish all work assigned in accordance with company policies, procedures, manufacturer manuals, and Federal Aviation Regulations
  • Properly sign, record, and assume responsibility for all work performed as outlined in the Repair Station Manual
  • Own and maintain a basic set of standard and metric aircraft tooling appropriate for the assigned shop or work area
  • Properly and efficiently use all company tools, parts, equipment, and materials
  • Provide detailed shift turnover reports when work continues to the following shift
  • Remain current with maintenance manual revisions, policy changes, and rules regarding general conduct
  • Maintain awareness of unsafe or hazardous practices that could endanger personnel or aircraft
  • Maintain a clean, safe, and orderly work area including personal and shop equipment
  • Immediately notify the Shop Lead or designee of aircraft irregularities, major discrepancies, schedule delays, record discrepancies, or emergencies

Minimum Qualifications

  • Ability to read and understand aircraft drawings, schematics, and maintenance manuals
  • Motivated self-starter capable of maintaining an efficient work pace
  • Ability to work independently and as part of a team
  • Flexibility to travel, including international travel, as required
  • Ability to work overtime as operational needs require
  • Willingness to relocate to Lake Charles, Louisiana
  • Three to five years of aircraft sheet metal repair experience preferred but not required
  • Willing and able to obtain a passport and visa as required

About STS Technical Services

STS Technical Services is a leading aviation staffing organization specializing in aircraft maintenance, engineering, and technical support. We partner with some of the largest names in aviation, aerospace, and defense to place skilled professionals in long-term positions across the United States.

STS Technical Services is an equal opportunity employer.

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Aircraft Structures Mechanics

Aircraft Structures Mechanic Jobs in Rockford, Illinois

STS Technical Services is hiring Aircraft Structures Mechanics to support aircraft maintenance and modification operations in Oscoda, Michigan. This role is ideal for experienced sheet metal professionals who take pride in precision workmanship, structural integrity, and compliance with FAA standards.

If you have hands-on experience performing aircraft structural repairs and enjoy working in a fast-paced aviation environment, this is an opportunity to build long-term stability while working on complex aircraft structures.

Position Summary

The Aircraft Structures Mechanic is responsible for repairing, fabricating, modifying, and installing sheet metal parts, components, and assemblies on aircraft. This position requires a strong understanding of sheet metal materials, aviation repair techniques, shop mathematics, and the proper use of tools and equipment common to aircraft structures work.

Key Responsibilities

  • Shoot and buck rivets to specification in accordance with FAA guidelines
  • Identify and work with different aircraft metals based on structural strength and thickness
  • Perform sheet metal bends in accordance with standard aviation practices and specifications
  • Remove and replace existing rivets from aircraft structures
  • Fabricate aircraft components using various sheet metal materials
  • Make repair decisions and understand which repairs are allowable under FAA standards
  • Read and interpret blueprints, drawings, and technical documentation
  • Follow written and verbal work instructions accurately
  • Work with and around chemicals while adhering to OSHA requirements and PPE standards
  • Complete and maintain accurate job completion and maintenance documentation
  • Perform additional duties as assigned

Required Qualifications

  • Previous experience performing aircraft structural repairs
  • Wide-body aircraft experience preferred
  • Must provide own tools
  • Ability to use ERP systems, timekeeping software, and company intranet platforms
  • Strong time management skills with the ability to meet company priorities

Physical and Work Environment Requirements

  • Ability to crawl in and out of confined spaces
  • Ability to work in a prone position for extended periods exceeding four hours
  • Comfortable working at elevated heights of up to 40 feet
  • Ability to lift, balance, and carry up to 50 pounds
  • Ability to work in enclosed hangars and outdoor weather conditions
  • Comfortable working in close proximity to other personnel

About STS Technical Services

STS Technical Services is a Top 100 Staffing Firm partnered with leading organizations across aviation, aerospace, manufacturing, defense, and industrial industries. We connect skilled professionals with career opportunities at client sites throughout the United States.

To speak directly with a recruiting professional, call 1-800-359-4787.

STS Technical Services is an Equal Opportunity Employer.

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Aircraft Sheet Metal Mechanic

Aircraft Sheet Metal Mechanic Jobs

STS Technical Services is hiring an experienced Aircraft Sheet Metal Mechanic to support a rapidly expanding Twin Otter restoration program based at St. Lucie County International Airport in Ft. Pierce, Florida. This is a hands-on opportunity involving full aircraft tear downs, complete restorations, and total rebuilds.

This operation is built around a small, tight-knit team that values professionalism, collaboration, and long-term growth. This is not a contractor-minded environment. The team is seeking a dedicated aviation professional who wants to become part of the organization and grow alongside the program.

All positions begin as open-ended contract roles, with a clear path to direct hire based on performance and program needs.

Key Responsibilities

  • Perform complete aircraft tear downs, restorations, and rebuilds on Twin Otter aircraft
  • Fabricate, repair, and install sheet metal components in accordance with approved data
  • Read and interpret blueprints, engineering drawings, and structural repair manuals
  • Perform precision drilling, riveting, forming, and fitting of aircraft structures
  • Ensure all work complies with FAA regulations and company quality standards
  • Maintain accurate documentation of completed work
  • Collaborate closely with team members in a fast-paced, hands-on environment

Required Experience and Qualifications

  • Minimum of 5 years of aircraft sheet metal experience
  • Strong fabrication experience is required
  • Prior MRO experience is preferred
  • Experience working on complete aircraft restorations or heavy maintenance strongly desired
  • Ability to work independently and take ownership of assigned tasks
  • Strong attention to detail and commitment to quality workmanship

What Makes This Opportunity Unique

  • Work on highly specialized Twin Otter restoration and rebuild projects
  • Be part of a small but growing team where individual contributions have clear impact
  • Hands-on environment with direct involvement in full aircraft life-cycle work
  • Long-term growth potential as the restoration program expands

Housing Assistance

The company owns several townhomes in a nearby gated community.
Housing assistance may be available on a case-by-case basis for non-local candidates or those requiring relocation support. Details will be discussed during the interview process.

About STS Technical Services

STS Technical Services is the staffing arm of STS Aviation Group and a Top 100 Staffing Firm. We partner with some of the largest names in aerospace, manufacturing, defense, and industrial industries to place skilled professionals in long-term, high-impact roles across the United States.

To learn more or apply directly, visit www.ststechnicaljobs.com or call 1-800-359-4787 to speak with a recruiting professional.

STS Technical Services is an equal opportunity employer.

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Aircraft Structures Technicians

Aircraft Structures Technicians

STS Technical Services is hiring Aircraft Structures Technicians in Macon, Georgia.

Position Summary:

Performs structural repairs and fabrication of parts.  Ability to perform repairs per aircraft SRM and/or engineering dispositions.

Duties & Responsibilities:

  • Follows approved repair/modification procedures for component or aircraft, consulting internal procedures that have been FAA approved, original equipment manufacturers (OEM’s) technical data, and work package instructions.
  • Positions and aligns subassemblies in jigs or fixtures, using measuring instruments, following blueprint lines and index points
  • Inspects completed work to identify any needed rework before signing off; ensures that repaired components meet prescribed standards and tolerances.
  • Performs serviceability tests on repairs using test equipment specified in technical manuals.
  • Completes work package documentation by signing/stamping off after finishing all designated operations.
  • Submits completed work to Quality Assurance for final/in progress inspection and recertification of airworthiness.
  • Bolts, screws, or rivets accessories to fasten, support, or hang components and subassemblies.
  • Cuts, trims, and files parts, and verifies fitting tolerances to prepare for installation.
  • Drills holes in structure and subassemblies, and attaches brackets, hinges, or clips to secure installation or to fasten subassemblies.
  • Inspects and tests installed units, parts, and equipment for fit, performance, and compliance with standards, using measuring instruments and test equipment.
  • Positions and aligns subassemblies in jigs or fixtures, using measuring instruments, following blueprint lines and index points.
  • Able to identify bolts, screws, rivets and various fasteners used to support or assemble components.
  • Installs units, parts, equipment, and components in structural assembly, according to blueprints and specifications, using hand tools and power tools.
  • Locates and marks reference points and holes for installation of parts and components, using jigs, templates, and measuring instruments.
  • Provide information and documentation for engineering requests.
  • Comply with repair station procedures (RSM /QCM) and company policies (SOP) when performing aircraft or component maintenance.

Qualifications:

Education:

  • High School/ GED
  • A&P license preferred

Experience:

  • Prefer at least 5 years experience.
  • Experience doing aircraft structures as well as able to use all tech data and aircraft drawings to locate part numbers and accomplish repairs.

Knowledge, Skills & Abilities:

  • Must be able to fabricate parts.
  • Reads work orders, blueprints, and specifications or examines sample or damaged part or structure to determine repair or fabrication procedures and sequence of operations.
  • Repair body or structure of aircraft according to specifications.
  • Knowledge of machines and tools, including their designs, uses, repair, and maintenance.
  • Be proficient in the usage of air powered hand tools and related equipment.
  • Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.
  • Ability to work different shifts and flexible hours if required.
  • Ability to work in a safe professional manner adhering to all regulatory requirements including, OSHA, EPA, State and Federal regulations.

Working Conditions / Environment / Special Requirements:

  • Ability to work in a safe professional manner adhering to all regulatory requirements including, OSHA, EPA, State and Federal regulations.
  • As required by the position, must have the ability to wear a respirator as per OSHA 29 CFR 1910.134 “Respirator Protection” regulations with no restrictions that would prevent the proper use and/or seal of the respirator.
  • Ability to work flexible hours and different shifts if required.
  • Employees will be subject to the random drug and alcohol testing under FAA regulations.
  • Valid Drivers License.
  • Must be able to work in hot/Cold – Indoor/Outdoor.
  • Must be able to lift up to 50 lbs unassisted.
  • Must be able to do work above head.
  • Must be able to work at heights.
  • Must be able to work in confined spaces.
  • Must be able to climb.

About STS Technical Services:

STS Technical Services is a Top 100 Staffing Firm that’s partnered with some of the largest names in the aerospace, manufacturing, defense and industrial industries.

Our professional recruitment teams put talented individuals to work at client locations all over the world, and we have hundreds of exciting career opportunities for you to explore!

If you want to speak to a Recruiting Professional directly, call 1-800-359-4787.

STS Technical Services is an equal opportunity employer.

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Aircraft Structures Technicians

Aircraft Structures Technicians

STS Technical Services is hiring Aircraft Structures Technicians in Nashville, Tennessee. In this role, you’ll perform structural repairs and fabrication of aircraft parts, ensuring compliance with FAA standards and delivering safe, airworthy results.

Position Summary

Perform structural repairs and fabrication of parts with the ability to follow SRM instructions and/or engineering dispositions.

Duties & Responsibilities

  • Follow approved repair and modification procedures for components or aircraft, consulting FAA-approved procedures, OEM technical data, and work package instructions
  • Position and align subassemblies in jigs or fixtures using measuring instruments, blueprint lines, and index points
  • Inspect completed work to identify any needed rework before sign off; ensure all repairs meet prescribed standards and tolerances
  • Perform serviceability tests on repairs using test equipment outlined in technical manuals
  • Complete work package documentation by signing/stamping off after finishing all designated operations
  • Submit completed work to Quality Assurance for final inspection and re-certification of airworthiness
  • Fasten, support, or hang components and subassemblies using bolts, screws, or rivets
  • Cut, trim, and file parts; verify fitting tolerances before installation
  • Drill holes in structures and subassemblies; attach brackets, hinges, or clips to secure installation
  • Inspect and test installed units, parts, and equipment for compliance with performance and safety standards
  • Install units, parts, and components in structural assembly using hand and power tools
  • Locate and mark reference points for installation of parts using jigs, templates, and measuring instruments
  • Provide information and documentation for engineering requests
  • Comply with repair station procedures (RSM/QCM) and company policies (SOP) during all maintenance work

Qualifications

Education

  • High School Diploma / GED
  • A&P and/or structures experience preferred
  • Repairman’s certificate may substitute for A&P

Experience

  • Minimum of 5 years of experience preferred
  • Proven aircraft structures repair experience with the ability to use technical data and aircraft drawings to accomplish repairs

Knowledge, Skills & Abilities

  • Ability to fabricate parts and read work orders, blueprints, and specifications
  • Proficiency in the usage of air-powered hand tools and related equipment
  • Knowledge of machines, tools, raw materials, production processes, and quality control methods
  • Ability to work flexible hours and shifts as required
  • Strong understanding of FAA maintenance procedures and compliance requirements

Working Conditions / Special Requirements

  • Must adhere to OSHA, EPA, State, and Federal regulations at all times
  • Must be able to wear a respirator as per OSHA 29 CFR 1910.134 with no restrictions
  • Ability to work flexible hours and shifts
  • Subject to FAA-mandated random drug and alcohol testing
  • Must hold a valid driver’s license
  • Must be able to work indoors/outdoors in varying conditions
  • Physical requirements include:
  • Lift up to 50 lbs unassisted
  • Work above head level
  • Work at heights and in confined spaces
  • Climb as needed

About STS Technical Services

STS Technical Services is a Top 100 Staffing Firm partnered with some of the largest names in the aerospace, manufacturing, defense, and industrial industries.

Our recruitment teams connect skilled professionals with exciting career opportunities across the globe. If you’re ready to advance your career, apply today or call 1-800-359-4787 to speak directly with a Recruiting Professional.

STS Technical Services is an equal opportunity employer.

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Aircraft Structures Technician

Aircraft Structures Technicians

STS Technical Services is hiring experienced Aircraft Structures Technicians to join a respected aviation team in Moline, Illinois. This is a hands-on position focused on inspecting, servicing, repairing, and modifying aircraft airframes, structural systems, and composite components.

Position Summary:

As an Aircraft Structures Technician, you’ll play a critical role in maintaining the structural integrity of aircraft. You will support repair and modification projects, read and interpret aircraft blueprints, and ensure all work complies with FAA regulations and company quality standards.

Key Responsibilities:

  • Perform structural repairs and modifications on aircraft and components
  • Interpret technical drawings and blueprints for structural work
  • Take full ownership of assigned structural projects and deliver quality results
  • Ensure compliance with the Quality Control Manual and FAA regulations
  • Maintain detailed documentation of all work performed
  • Keep work areas clean, organized, and in compliance with safety regulations
  • Safeguard customer aircraft, components, and parts at all times
  • Comply with all Federal, OSHA, state, and local safety and environmental regulations
  • Perform additional duties as required

Required Qualifications:

  • High school diploma or equivalent required
  • Airframe & Powerplant Certificate preferred (Airframe-only also accepted)
  • 3–5 years of aircraft maintenance experience with a focus on structural repair and modification
  • King Air and/or Citation aircraft experience preferred.
  • Demonstrated experience with flight control surface repairs
  • Ability to obtain and maintain airport security clearance (AOA badge)
  • Strong working knowledge of FARs 43, 65, 91, 135, and 145

Why Join STS Technical Services?

STS Technical Services is a Top 100 Staffing Firm that partners with some of the largest names in aerospace, aviation maintenance, defense, and manufacturing. We connect skilled professionals with rewarding opportunities across the United States. Our dedicated recruitment team supports you from day one to ensure a smooth hiring experience and long-term success.

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