Aircraft Structural Mechanics

Aircraft Structural Mechanics

STS Technical Services is hiring Aircraft Structural Mechanics in Birmingham, Alabama. These are direct-hire opportunities supporting a Government contract in a high-performance aircraft maintenance environment.

This position supports depot-level aircraft structural maintenance, repair, modification and fabrication work. Opportunities are available across Level I, Level II and Level III, with placement based on experience, qualifications and depth of depot-level structural maintenance background.

Position Overview

Aircraft Structural Mechanics will inspect, repair, modify and fabricate aircraft structures using approved technical data, engineering drawings and maintenance procedures. This role requires strong attention to detail, safe work practices and the ability to support aircraft structural repairs in a Government contract environment.

Schedule

  • 4×10 day shift

Level I – Entry / Developing Technician

  • 2+ years of experience
  • Perform basic structural repair and component replacement
  • Follow technical data and engineering drawings
  • Perform standard fastener removal and installation
  • Assist with fabrication, corrosion control and basic repairs
  • Work under close supervision

Level II – Skilled / Independent Technician

  • 5+ years of experience
  • Perform advanced structural repairs with minimal supervision
  • Fabricate and modify aircraft structural components
  • Install close tolerance and high-strength fasteners
  • Conduct corrosion repair and structural modifications
  • Work independently from technical documentation
  • Support rigging, weight and balance and system checks as needed

Level III – Senior / Subject Matter Expert

  • 12+ years of experience
  • Lead complex structural repairs and depot-level modifications
  • Design and execute repair solutions using engineering data
  • Mentor and train junior mechanics
  • Recommend process improvements and repair methodologies
  • Perform expert-level fabrication, structural analysis and troubleshooting
  • Ensure compliance with quality assurance, safety and regulatory standards

Core Responsibilities

  • Inspect and assess aircraft structural damage
  • Perform repairs using technical data and approved procedures
  • Utilize advanced metalworking techniques and tooling
  • Manufacture and install structural components and repairs
  • Maintain strict tool control
  • Participate in FOD prevention programs
  • Document all maintenance in compliance with quality assurance and regulatory requirements
  • Support safe handling and disposal of hazardous materials
  • Operate and maintain aircraft support equipment as required

Qualifications

  • High School Diploma or equivalent required
  • Aircraft structural maintenance experience required, level dependent
  • Ability to read and interpret engineering drawings and technical manuals
  • Strong understanding of aircraft structures and fabrication methods
  • Depot-level experience strongly preferred for higher levels
  • FAA A&P certification is a plus, but not required
  • Must be able to obtain and maintain a Government Security Clearance

Work Environment

  • Direct-hire position supporting a Government contract
  • Located in Birmingham, Alabama
  • 4×10 day shift schedule
  • Structured growth opportunities across multiple skill levels

Authorization

Candidates must be legally authorized to work in the United States and able to obtain and maintain a Government Security Clearance.

About STS Technical Services

STS Technical Services is a Top 100 Staffing Firm that partners with leading organizations across aerospace, defense, manufacturing and industrial sectors. We connect skilled aviation professionals with direct-hire and contract opportunities that support mission-critical operations across the United States.

If you are ready to bring your aircraft structures experience to a high-performance maintenance environment in Birmingham, Alabama, apply today.

STS Technical Services is an equal opportunity employer.

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Lead Technician (Structures)

Lead Aircraft Structures Technician Jobs in Melbourne

STS Aviation Services is hiring Lead Aircraft Structures Technicians in Melbourne, Florida.

The View From 10,000 Feet:

STS Aviation Services is seeking qualified Lead Aircraft Structure technicians, to join our overhaul and repair station in Melbourne, FL. These are direct full time positions, and are predominately working on the Airbus A320 and CRJ Aircraft.

Qualifications:

  • 4 years minimum experience working as an Aircraft Sheet Metal technician, maintaining and repairing Commercial and/or large regional aircraft.  Comparable military experience is acceptable.
  • 2 years minimum experience, working as a Lead Aircraft Structures Technician or Supervisor
  • Valid A&P license is required
  • Must be willing and able to work whatever shift and schedule is required.
  • Must have the ability to obtain an airport license

Additional Considerations:

  • Must hold a valid Driver License.
  • Must not be under a doctor’s care with limited work restrictions.
  • Must be able to pass a back ground check and obtain all necessary badging.
  • Must be able to ascend/descend ladders, stairs and work stands unassisted.
  • Must be able to bend, kneel, crawl and stoop frequently in confined spaces.
  • Must be able to lift up to 50 pounds unassisted.
  • Must be willing to work in an environment that is subject to changing climate conditions and moderate noise levels.
  • Must have excellent communication and people skills.
  • Must be able to exercise good judgment in a team environment as well as in aircraft maintenance and safety.
  • Must have problem solving and organizational skills.
  • Must be able to read and understand company and manufacturer manuals.

Authorization:

  • All candidates must currently be authorized to work in the United States.

Benefit Information:

  • Health Insurance
  • Paid Time Off
  • Holiday Pay
  • 401k program

About STS Aviation Services:

STS Aviation Services operates four state-of-the-art aircraft hangars, two interior modification facilities and more than 40 line maintenance stations both stateside and aboard. These facilities, and the expert personnel that call each home, fuel the company’s drive to seamlessly blend a growing portfolio of MRO services to deliver all-encompassing aircraft maintenance, engineering and modification solutions to the global aviation industry.

To learn more about STS Aviation Services and what makes it the company with “Solutions to Keep You Flying,” please visit www.stsaviationgroup.com or call 1-800-800-2400 Ext 9176.

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Aircraft Structures Technician (VC-25B Program)

Aircraft Structures Technicians

STS Aviation Services is hiring experienced Aircraft Structures Technicians to support the prestigious VC-25B Program in San Antonio, Texas. This is a unique opportunity to work on one of the most specialized and secure aircraft platforms in the world.

If you have strong experience in structural repair, critical tolerance drilling, and modification of complex airframes, we invite you to join a team committed to excellence, safety, and mission readiness.

Position Overview

As an Aircraft Structures Technician, you will perform structural maintenance, repairs, and modifications on transport-category aircraft, with a specific focus on the VC-25B platform. This includes both scheduled and unscheduled work performed to the highest standards of quality and compliance.

Key Responsibilities

  • Perform close-tolerance drilling, reaming, removal, and installation on critical support structures (doublers, triplers, seat tracks, stringers, etc.)
  • Read and interpret engineering drawings, technical orders, blueprints, schematics, and OEM specifications
  • Conduct sealing, painting, shimming, and preserving of structural components
  • Work with aluminum, titanium, stainless steel, and other non-porous metals
  • Use professional hand tools and specialty tools including 45- and 90-degree drills, rivet guns, countersink cages, pancake adapters, and more
  • Guide and mentor junior technicians and collaborate on complex modification efforts
  • Operate forklifts, cranes, and powered elevating equipment
  • Use computer systems to access documentation, submit part requests, and complete maintenance records
  • Adhere to all safety procedures and wear required PPE
  • Perform quality inspections and make entries in aircraft logs and records as needed
  • Maintain flexibility in shift scheduling, including potential nights, weekends, and holidays

Basic Qualifications

  • 4+ years of heavy aircraft structures experience (transport-category aircraft)
  • Experience with non-porous metals: aluminum, titanium, stainless steel
  • Demonstrated ability with close-tolerance structural repairs and tooling
  • Skilled in reading and interpreting blueprints, engineering documents, and technical manuals
  • Familiarity with shop math and general aviation maintenance practices
  • Proficient in basic computer applications and aircraft-related software systems
  • Ability to work at heights, in confined spaces, and under physically demanding conditions
  • Must be a U.S. citizen able to obtain customer approval for aircraft access
  • Dual citizenship or prior foreign citizenship may preclude access

Preferred Qualifications

  • Experience working on VIP or specialty aircraft interiors within the past 10 years
  • Prior experience supporting military aircraft, special mission platforms, or government contracts
  • Knowledge of structural systems on wide-body aircraft or presidential support aircraft

Physical & Environmental Requirements

  • Ascend/descend ladders and stands, lift up to 35 lbs (occasionally more with assistance)
  • Work in noisy environments and elevated platforms
  • Frequent reaching, standing, crawling, kneeling, and exposure to hazardous materials
  • Pass visual acuity and color tests
  • Use of personal protective gear for face, eyes, ears, hands, and arms

Why STS Aviation Services?

STS Aviation Services operates one of the most advanced and respected MRO programs in the industry. As a key player in both commercial and defense aviation support, our team is trusted to work on mission-critical aircraft platforms that demand precision, discretion, and integrity.

We offer competitive compensation, growth opportunities, and the chance to work on a program unlike any other.

Apply Today

Join us in San Antonio and be part of aviation history. Apply now to help shape and support the VC-25B Program.

Visit www.stsaviationgroup.com or contact us at 1-800-359-4787 to learn more.

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Aircraft Structures Mechanics

Aircraft Structures Mechanic Jobs in Rockford, Illinois

STS Technical Services is hiring Aircraft Structures Mechanics to support aircraft maintenance and modification operations in Oscoda, Michigan. This role is ideal for experienced sheet metal professionals who take pride in precision workmanship, structural integrity, and compliance with FAA standards.

If you have hands-on experience performing aircraft structural repairs and enjoy working in a fast-paced aviation environment, this is an opportunity to build long-term stability while working on complex aircraft structures.

Position Summary

The Aircraft Structures Mechanic is responsible for repairing, fabricating, modifying, and installing sheet metal parts, components, and assemblies on aircraft. This position requires a strong understanding of sheet metal materials, aviation repair techniques, shop mathematics, and the proper use of tools and equipment common to aircraft structures work.

Key Responsibilities

  • Shoot and buck rivets to specification in accordance with FAA guidelines
  • Identify and work with different aircraft metals based on structural strength and thickness
  • Perform sheet metal bends in accordance with standard aviation practices and specifications
  • Remove and replace existing rivets from aircraft structures
  • Fabricate aircraft components using various sheet metal materials
  • Make repair decisions and understand which repairs are allowable under FAA standards
  • Read and interpret blueprints, drawings, and technical documentation
  • Follow written and verbal work instructions accurately
  • Work with and around chemicals while adhering to OSHA requirements and PPE standards
  • Complete and maintain accurate job completion and maintenance documentation
  • Perform additional duties as assigned

Required Qualifications

  • Previous experience performing aircraft structural repairs
  • Wide-body aircraft experience preferred
  • Must provide own tools
  • Ability to use ERP systems, timekeeping software, and company intranet platforms
  • Strong time management skills with the ability to meet company priorities

Physical and Work Environment Requirements

  • Ability to crawl in and out of confined spaces
  • Ability to work in a prone position for extended periods exceeding four hours
  • Comfortable working at elevated heights of up to 40 feet
  • Ability to lift, balance, and carry up to 50 pounds
  • Ability to work in enclosed hangars and outdoor weather conditions
  • Comfortable working in close proximity to other personnel

About STS Technical Services

STS Technical Services is a Top 100 Staffing Firm partnered with leading organizations across aviation, aerospace, manufacturing, defense, and industrial industries. We connect skilled professionals with career opportunities at client sites throughout the United States.

To speak directly with a recruiting professional, call 1-800-359-4787.

STS Technical Services is an Equal Opportunity Employer.

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Aircraft Sheetmetal Assembly Mechanic

Aircraft Sheetmetal Assembly Mechanic Job in Stuart, Florida STS Technical Services

Location: Stuart, Florida
Industry: Aerospace / Aircraft Manufacturing
Employment Type: Full-Time
Company: STS Technical Services

STS Technical Services is hiring Aircraft Sheetmetal Assembly Mechanics in Stuart, Florida to join a premier aerospace manufacturing team assembling advanced aircraft such as the Boeing 767 and KC-46 tankers. If you’re an experienced structural assembler with a passion for precision and aircraft excellence, this is your opportunity to make a real impact.

Key Responsibilities:

  • Perform complex structural assembly, including drilling, fitting, and fastening of aircraft components using engineering drawings and specifications
  • Assemble, modify, and install aircraft sheet metal and composite structures with accuracy and structural integrity
  • Interpret blueprints, work instructions, and engineering documentation to complete precise assemblies
  • Inspect work for proper fastener installation, alignment, and overall quality
  • Document work performed and maintain production accountability
  • Ensure compliance with safety protocols, company standards, and FAA regulations

Required Qualifications:

  • Minimum of 3+ years of hands-on aircraft structural assembly or sheet metal mechanic experience
  • High school diploma or GED required
  • Must be able to read and interpret blueprints and technical documentation in English
  • Ability to use a variety of hand and power tools specific to aircraft sheet metal work
  • Open to working all shifts, including weekends and overtime as required
  • Must be willing to relocate to or commute within the Stuart, Florida area prior to start

Why You Should Apply:

  • Join a fast-growing aerospace manufacturer on high-profile aircraft programs
  • Work in a climate known for its beaches, beauty, and aviation excellence
  • Gain hands-on experience with advanced aircraft platforms in a highly supportive and skilled team environment

About STS Technical Services:

STS Technical Services is a Top 100 Staffing Firm that partners with the largest names in the aerospace, defense, manufacturing, and industrial sectors. We specialize in helping aviation professionals find rewarding careers across North America.

To learn more about this position or to apply online, visit www.ststechnicaljobs.com or call 1-800-359-4787.

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Aircraft Structures Technician

Aircraft Structures Technicians

STS Technical Services is hiring experienced Aircraft Structures Technicians to join a respected aviation team in Moline, Illinois. This is a hands-on position focused on inspecting, servicing, repairing, and modifying aircraft airframes, structural systems, and composite components.

Position Summary:

As an Aircraft Structures Technician, you’ll play a critical role in maintaining the structural integrity of aircraft. You will support repair and modification projects, read and interpret aircraft blueprints, and ensure all work complies with FAA regulations and company quality standards.

Key Responsibilities:

  • Perform structural repairs and modifications on aircraft and components
  • Interpret technical drawings and blueprints for structural work
  • Take full ownership of assigned structural projects and deliver quality results
  • Ensure compliance with the Quality Control Manual and FAA regulations
  • Maintain detailed documentation of all work performed
  • Keep work areas clean, organized, and in compliance with safety regulations
  • Safeguard customer aircraft, components, and parts at all times
  • Comply with all Federal, OSHA, state, and local safety and environmental regulations
  • Perform additional duties as required

Required Qualifications:

  • High school diploma or equivalent required
  • Airframe & Powerplant Certificate preferred (Airframe-only also accepted)
  • 3–5 years of aircraft maintenance experience with a focus on structural repair and modification
  • King Air and/or Citation aircraft experience preferred.
  • Demonstrated experience with flight control surface repairs
  • Ability to obtain and maintain airport security clearance (AOA badge)
  • Strong working knowledge of FARs 43, 65, 91, 135, and 145

Why Join STS Technical Services?

STS Technical Services is a Top 100 Staffing Firm that partners with some of the largest names in aerospace, aviation maintenance, defense, and manufacturing. We connect skilled professionals with rewarding opportunities across the United States. Our dedicated recruitment team supports you from day one to ensure a smooth hiring experience and long-term success.

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