Aircraft Structures Technician (VC-25B Program)

Aircraft Structures Technicians

STS Aviation Services is hiring experienced Aircraft Structures Technicians to support the prestigious VC-25B Program in San Antonio, Texas. This is a unique opportunity to work on one of the most specialized and secure aircraft platforms in the world.

If you have strong experience in structural repair, critical tolerance drilling, and modification of complex airframes, we invite you to join a team committed to excellence, safety, and mission readiness.

Position Overview

As an Aircraft Structures Technician, you will perform structural maintenance, repairs, and modifications on transport-category aircraft, with a specific focus on the VC-25B platform. This includes both scheduled and unscheduled work performed to the highest standards of quality and compliance.

Key Responsibilities

  • Perform close-tolerance drilling, reaming, removal, and installation on critical support structures (doublers, triplers, seat tracks, stringers, etc.)
  • Read and interpret engineering drawings, technical orders, blueprints, schematics, and OEM specifications
  • Conduct sealing, painting, shimming, and preserving of structural components
  • Work with aluminum, titanium, stainless steel, and other non-porous metals
  • Use professional hand tools and specialty tools including 45- and 90-degree drills, rivet guns, countersink cages, pancake adapters, and more
  • Guide and mentor junior technicians and collaborate on complex modification efforts
  • Operate forklifts, cranes, and powered elevating equipment
  • Use computer systems to access documentation, submit part requests, and complete maintenance records
  • Adhere to all safety procedures and wear required PPE
  • Perform quality inspections and make entries in aircraft logs and records as needed
  • Maintain flexibility in shift scheduling, including potential nights, weekends, and holidays

Basic Qualifications

  • 4+ years of heavy aircraft structures experience (transport-category aircraft)
  • Experience with non-porous metals: aluminum, titanium, stainless steel
  • Demonstrated ability with close-tolerance structural repairs and tooling
  • Skilled in reading and interpreting blueprints, engineering documents, and technical manuals
  • Familiarity with shop math and general aviation maintenance practices
  • Proficient in basic computer applications and aircraft-related software systems
  • Ability to work at heights, in confined spaces, and under physically demanding conditions
  • Must be a U.S. citizen able to obtain customer approval for aircraft access
  • Dual citizenship or prior foreign citizenship may preclude access

Preferred Qualifications

  • Experience working on VIP or specialty aircraft interiors within the past 10 years
  • Prior experience supporting military aircraft, special mission platforms, or government contracts
  • Knowledge of structural systems on wide-body aircraft or presidential support aircraft

Physical & Environmental Requirements

  • Ascend/descend ladders and stands, lift up to 35 lbs (occasionally more with assistance)
  • Work in noisy environments and elevated platforms
  • Frequent reaching, standing, crawling, kneeling, and exposure to hazardous materials
  • Pass visual acuity and color tests
  • Use of personal protective gear for face, eyes, ears, hands, and arms

Why STS Aviation Services?

STS Aviation Services operates one of the most advanced and respected MRO programs in the industry. As a key player in both commercial and defense aviation support, our team is trusted to work on mission-critical aircraft platforms that demand precision, discretion, and integrity.

We offer competitive compensation, growth opportunities, and the chance to work on a program unlike any other.

Apply Today

Join us in San Antonio and be part of aviation history. Apply now to help shape and support the VC-25B Program.

Visit www.stsaviationgroup.com or contact us at 1-800-359-4787 to learn more.

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Structures Technician

Aircraft Structures Technician Job in Melbourne, Florida STS Aviation Services

STS Aviation Services is hiring Structures Technicians in Melbourne, Florida. These positions support aircraft modification work on commercial and large regional aircraft in a fast-paced aviation maintenance environment.

If you have experience performing aircraft modifications, sheet metal work, structural installations or related production work, this is an opportunity to support high-profile aircraft programs with STS Aviation Services.

Position Overview

Structures Technicians will perform modification and installation work on A220, A320, Boeing 737 and ERJ-175 aircraft. Candidates should have previous experience working on commercial or large regional aircraft and must be able to pass both a written and hands-on assessment.

These positions offer highly competitive pay using a piece-rate structure per aircraft. Compensation will vary depending on the type of installation or modification performed.

Aircraft Platforms

  • A220
  • A320
  • Boeing 737
  • ERJ-175

Required Experience and Qualifications

  • 3+ years of previous experience on commercial or large regional aircraft
  • A&P license strongly preferred but not required
  • Must have a complete set of basic hand tools required to perform assigned duties
  • Must pass a written assessment
  • Must pass a hands-on assessment
  • Must be authorized to work in the United States
  • Must have a valid and current driver’s license
  • Must have the ability to obtain an airport badge
  • Must be able to work any shift or schedule required

Compensation

  • Highly competitive pay
  • Piece-rate pay structure per aircraft
  • Pay will vary by aircraft based on the type of installation or modification performed

Authorization

Candidates must be authorized to work in the United States.

About STS Aviation Services

STS Aviation Services is a global aircraft maintenance, repair and overhaul provider with facilities in the United States, United Kingdom and Ireland. Our teams support commercial and defense operators worldwide with comprehensive MRO, modification and engineering solutions.

If you are ready to apply your aircraft structures experience in Melbourne, Florida, apply today.

STS Aviation Services is an Equal Opportunity Employer.

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Aircraft Structures Mechanics

Aircraft Structures Mechanic Jobs in Rockford, Illinois

STS Technical Services is hiring Aircraft Structures Mechanics to support aircraft maintenance and modification operations in Oscoda, Michigan. This role is ideal for experienced sheet metal professionals who take pride in precision workmanship, structural integrity, and compliance with FAA standards.

If you have hands-on experience performing aircraft structural repairs and enjoy working in a fast-paced aviation environment, this is an opportunity to build long-term stability while working on complex aircraft structures.

Position Summary

The Aircraft Structures Mechanic is responsible for repairing, fabricating, modifying, and installing sheet metal parts, components, and assemblies on aircraft. This position requires a strong understanding of sheet metal materials, aviation repair techniques, shop mathematics, and the proper use of tools and equipment common to aircraft structures work.

Key Responsibilities

  • Shoot and buck rivets to specification in accordance with FAA guidelines
  • Identify and work with different aircraft metals based on structural strength and thickness
  • Perform sheet metal bends in accordance with standard aviation practices and specifications
  • Remove and replace existing rivets from aircraft structures
  • Fabricate aircraft components using various sheet metal materials
  • Make repair decisions and understand which repairs are allowable under FAA standards
  • Read and interpret blueprints, drawings, and technical documentation
  • Follow written and verbal work instructions accurately
  • Work with and around chemicals while adhering to OSHA requirements and PPE standards
  • Complete and maintain accurate job completion and maintenance documentation
  • Perform additional duties as assigned

Required Qualifications

  • Previous experience performing aircraft structural repairs
  • Wide-body aircraft experience preferred
  • Must provide own tools
  • Ability to use ERP systems, timekeeping software, and company intranet platforms
  • Strong time management skills with the ability to meet company priorities

Physical and Work Environment Requirements

  • Ability to crawl in and out of confined spaces
  • Ability to work in a prone position for extended periods exceeding four hours
  • Comfortable working at elevated heights of up to 40 feet
  • Ability to lift, balance, and carry up to 50 pounds
  • Ability to work in enclosed hangars and outdoor weather conditions
  • Comfortable working in close proximity to other personnel

About STS Technical Services

STS Technical Services is a Top 100 Staffing Firm partnered with leading organizations across aviation, aerospace, manufacturing, defense, and industrial industries. We connect skilled professionals with career opportunities at client sites throughout the United States.

To speak directly with a recruiting professional, call 1-800-359-4787.

STS Technical Services is an Equal Opportunity Employer.

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Aircraft Structures Technician

Aircraft Structures Technician Job in Melbourne, Florida STS Aviation Services

STS Technical Services is hiring an Aircraft Structures Technician (Licensed) in Waco, Texas.

This role is ideal for experienced sheet metal professionals who take pride in precision, craftsmanship, and safety. You’ll perform structural maintenance and repairs on a variety of fixed-wing aircraft, ensuring compliance with FAA regulations and maintaining the highest standards of airworthiness.

Key Responsibilities

  • Perform aircraft structural maintenance, repair, and modification on components such as skins, frames, floor beams, and fittings.
  • Fabricate, assemble, and install sheet metal parts and assemblies using proper materials, layout techniques, and equipment.
  • Read and interpret blueprints, sketches, and technical manuals to determine accurate repair methods and sequences.
  • Select appropriate materials, including aluminum, steel, stainless steel, plastics, and fiberglass, per manufacturer and FAA standards.
  • Use precision measuring tools such as calipers, dividers, and rulers to mark and develop patterns for repair or fabrication.
  • Document all work performed, including logbook entries, removal logs, and part routing tags, to ensure traceability and compliance.
  • Perform inspections to verify quality, functionality, and regulatory compliance.
  • Maintain a clean, safe, and organized work area while supporting facility maintenance as needed.
  • Participate in the FAA/DOT drug and alcohol testing program as required.

Qualifications & Experience

  • Valid Airframe & Powerplant (A&P) Certificate or Repairman Certificate under FAR Part 65 required.
  • 10–15 years of aircraft structural repair experience preferred.
  • Strong understanding of aircraft materials, structures, and repair procedures.
  • Skilled in the use of rivet guns, drills, and sheet metal forming tools.
  • Hands-on experience with Boeing (737, 747, 767) and/or Airbus (A330, A340) platforms preferred.
  • Strong knowledge of FAA regulations, repair manuals, and quality assurance standards.
  • Ability to read, write, and communicate effectively in English (Spanish a plus).
  • Must pass a pre-employment drug screen and background check.

Additional Information

  • Competitive pay based on experience.
  • Full-time position with comprehensive benefits.
  • Opportunities for overtime and career advancement.

About STS Technical Services

STS Technical Services is a Top 100 Staffing Firm that partners with the biggest names in aerospace, manufacturing, defense, and industrial industries. We connect skilled professionals with rewarding career opportunities nationwide.

If you’re ready to bring your expertise to a team that values precision, safety, and integrity, apply today or call 1-800-359-4787 to speak with a recruiter.

STS Technical Services is an equal opportunity employer.

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Aircraft Structures Technicians

Aircraft Structures Technicians

STS Technical Services is hiring Aircraft Structures Technicians in Nashville, Tennessee. In this role, you’ll perform structural repairs and fabrication of aircraft parts, ensuring compliance with FAA standards and delivering safe, airworthy results.

Position Summary

Perform structural repairs and fabrication of parts with the ability to follow SRM instructions and/or engineering dispositions.

Duties & Responsibilities

  • Follow approved repair and modification procedures for components or aircraft, consulting FAA-approved procedures, OEM technical data, and work package instructions
  • Position and align subassemblies in jigs or fixtures using measuring instruments, blueprint lines, and index points
  • Inspect completed work to identify any needed rework before sign off; ensure all repairs meet prescribed standards and tolerances
  • Perform serviceability tests on repairs using test equipment outlined in technical manuals
  • Complete work package documentation by signing/stamping off after finishing all designated operations
  • Submit completed work to Quality Assurance for final inspection and re-certification of airworthiness
  • Fasten, support, or hang components and subassemblies using bolts, screws, or rivets
  • Cut, trim, and file parts; verify fitting tolerances before installation
  • Drill holes in structures and subassemblies; attach brackets, hinges, or clips to secure installation
  • Inspect and test installed units, parts, and equipment for compliance with performance and safety standards
  • Install units, parts, and components in structural assembly using hand and power tools
  • Locate and mark reference points for installation of parts using jigs, templates, and measuring instruments
  • Provide information and documentation for engineering requests
  • Comply with repair station procedures (RSM/QCM) and company policies (SOP) during all maintenance work

Qualifications

Education

  • High School Diploma / GED
  • A&P and/or structures experience preferred
  • Repairman’s certificate may substitute for A&P

Experience

  • Minimum of 5 years of experience preferred
  • Proven aircraft structures repair experience with the ability to use technical data and aircraft drawings to accomplish repairs

Knowledge, Skills & Abilities

  • Ability to fabricate parts and read work orders, blueprints, and specifications
  • Proficiency in the usage of air-powered hand tools and related equipment
  • Knowledge of machines, tools, raw materials, production processes, and quality control methods
  • Ability to work flexible hours and shifts as required
  • Strong understanding of FAA maintenance procedures and compliance requirements

Working Conditions / Special Requirements

  • Must adhere to OSHA, EPA, State, and Federal regulations at all times
  • Must be able to wear a respirator as per OSHA 29 CFR 1910.134 with no restrictions
  • Ability to work flexible hours and shifts
  • Subject to FAA-mandated random drug and alcohol testing
  • Must hold a valid driver’s license
  • Must be able to work indoors/outdoors in varying conditions
  • Physical requirements include:
  • Lift up to 50 lbs unassisted
  • Work above head level
  • Work at heights and in confined spaces
  • Climb as needed

About STS Technical Services

STS Technical Services is a Top 100 Staffing Firm partnered with some of the largest names in the aerospace, manufacturing, defense, and industrial industries.

Our recruitment teams connect skilled professionals with exciting career opportunities across the globe. If you’re ready to advance your career, apply today or call 1-800-359-4787 to speak directly with a Recruiting Professional.

STS Technical Services is an equal opportunity employer.

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Aircraft Sheet Metal Mechanics (Airframe Licensed)

Aircraft Sheetmetal Assembly Mechanic Job in Stuart, Florida STS Technical Services

Location: Waterford, Michigan
Industry: Aviation Maintenance
Employment Type: Full-Time

STS Technical Services is hiring Sheet Metal Mechanics with Airframe License in Waterford, Michigan. Whether you’re just starting out or have a few years of hands-on experience, this is your chance to work on advanced business-class aircraft alongside a dedicated, professional team.

Position Summary:

As a Sheet Metal Mechanic, you’ll be responsible for inspecting, repairing, and fabricating structural components on turbine-powered, transport-category aircraft. This role blends technical expertise with precision craftsmanship in a fast-paced, safety-first environment. If you’re highly detail-oriented and passionate about aviation, we want to hear from you.

Responsibilities:

  • Perform structural maintenance and repairs on transport-category aircraft in compliance with FAA regulations
  • Use blueprints, maintenance manuals, and schematics to diagnose and complete structural repairs and modifications
  • Fabricate, install, and replace sheet metal components using specialized tools and precise measuring equipment
  • Maintain accurate documentation of all repairs and inspections
  • Collaborate with FAA representatives, pilots, OEMs, and internal teams to ensure high-quality outcomes
  • Support compliance with both Part 145 and Part 135 repair and operational standards
  • Adhere to safety protocols while keeping the work area clean and organized
  • Work flexible shifts, including evenings, weekends, and holidays as needed
  • Perform additional tasks as directed by supervisors

Qualifications:

  • Valid FAA Airframe License required; Powerplant License strongly preferred
  • 1–2 years of recent experience in aircraft structural maintenance (turbine-powered aircraft preferred)
  • Experience working in a Part 145 repair station and Part 135 operational environment (required)
  • Inspection Authorization (IA) is a plus
  • Strong ability to interpret maintenance documents and technical manuals
  • Capable of working independently on structural, hydraulic, and mechanical systems
  • Excellent attention to detail, communication skills, and safety awareness

About STS Technical Services:

STS Technical Services is a Top 100 Staffing Firm that partners with the biggest names in the aviation, defense, manufacturing, and industrial sectors.

We connect skilled aviation professionals with rewarding career opportunities across the United States. From entry-level roles to high-level technician work, we help you grow your career and gain valuable experience in the field.

Have questions? Call 1-800-359-4787 to speak directly with a recruiter.

STS Technical Services is an equal opportunity employer.

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Aircraft Structures Technician

Aircraft Structures Technicians

STS Technical Services is hiring experienced Aircraft Structures Technicians to join a respected aviation team in Moline, Illinois. This is a hands-on position focused on inspecting, servicing, repairing, and modifying aircraft airframes, structural systems, and composite components.

Position Summary:

As an Aircraft Structures Technician, you’ll play a critical role in maintaining the structural integrity of aircraft. You will support repair and modification projects, read and interpret aircraft blueprints, and ensure all work complies with FAA regulations and company quality standards.

Key Responsibilities:

  • Perform structural repairs and modifications on aircraft and components
  • Interpret technical drawings and blueprints for structural work
  • Take full ownership of assigned structural projects and deliver quality results
  • Ensure compliance with the Quality Control Manual and FAA regulations
  • Maintain detailed documentation of all work performed
  • Keep work areas clean, organized, and in compliance with safety regulations
  • Safeguard customer aircraft, components, and parts at all times
  • Comply with all Federal, OSHA, state, and local safety and environmental regulations
  • Perform additional duties as required

Required Qualifications:

  • High school diploma or equivalent required
  • Airframe & Powerplant Certificate preferred (Airframe-only also accepted)
  • 3–5 years of aircraft maintenance experience with a focus on structural repair and modification
  • King Air and/or Citation aircraft experience preferred.
  • Demonstrated experience with flight control surface repairs
  • Ability to obtain and maintain airport security clearance (AOA badge)
  • Strong working knowledge of FARs 43, 65, 91, 135, and 145

Why Join STS Technical Services?

STS Technical Services is a Top 100 Staffing Firm that partners with some of the largest names in aerospace, aviation maintenance, defense, and manufacturing. We connect skilled professionals with rewarding opportunities across the United States. Our dedicated recruitment team supports you from day one to ensure a smooth hiring experience and long-term success.

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